Tower LED Solutions

Increase the market success of your systems with an integrated design

As a supplier of wind power systems, you are under ever-increasing pressure from your competitors. This is why you need to design your latest wind turbines to deliver as much success as possible. The aim is to achieve maximum system efficiency for minimum acquisition and overall operating costs. At the same time, your customers demand reliable and sustainable cost-effective solutions.

The LED luminaires are developed and intended to be used in accordance with DIN EN 60598-2-22 (requirements for luminaires for emergency lighting).

Our LED system is also usable for several industries

The benefits at a glance

Cost-effective installation

Voltages from 24 V DC to 120 V DC enable conductors with small cross sections to be used. This significantly reduces material and investment costs.

Full power in an instant

LED lights achieve full luminosity the moment they are switched on - even in emergency mode. Their fast response behaviour means that visual warning and error messages are also an option.

Exceptional energy efficiency

The high energy efficiency of LED lights makes them economical to use over the long term in all areas of wind turbine applications.

50

LED systems

Successfully in operation in over 4,500 wind turbines

10000

LED lights

Over 130,000 LED lights in operation

1000

Power outlets

Over 18,000 Power outlets in operation

1

Global

Operating in over 30 countries worldwide

Optimal lighting inside wind turbines

FieldPower® LED RC (round connector) Product innovation

The FieldPower® MONO and DUO LEDs are now available in new versions with round connector. Designed for illuminating the tower and the hub of a wind turbine generator.

Key benefits of FieldPower® Wind Energy

IP67 protection class
Product cost optimised
Easy to connect
Directional or non-directional light
DC-wide-range input of 20 V DC to 60 V DC
Different connections as single line or feed through
Mounting with magnets or screws

Mono LED RC

Mono LED for lighting platfroms and working areas
Mono K LED with focused light beam for direct object lighting

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Duo LED RC

Lighting in two directions
Focused light beams
Ideal for wall lighting
Tower and ladder ways

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FieldPower® LED HDC (heavy duty connector)

The FieldPower® MONO and DUO LEDs are designed for illuminating the tower and the hub of a wind turbine generator.

Key benefits of FieldPower® Wind Energy

Optimal lighting in tower and hub
Directional or non-directional light
DC-wide-range input of 20 V DC to 60 V DC
Different connections as single line or feed through
Mounting with magnets or screws

Mono LED

Mono LED for lighting platfroms and working areas
Mono K LED with focused light beam for direct object lighting

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Duo LED

Lighting in two directions
Focused light beams
Ideal for wall lighting
Tower and ladder ways

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Weidmüller Industrial Power LED (WIPL)

The high power LED family WIPL is designed for illuminating platforms and the nacelle of a wind turbine generator where a high degree of illumination is required.

Key benefits of the WIPL

Optimal lighting on platforms and in the nacelle
Luminosity and color temperature can be customised
High degree of illumination
Multiple connections as single line, feed through or distribution
Mounting with magnets or screws
Different cooling options
DC version / soon available as AC version

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LED customised solution

The durable LED lights constitute together with a comprehensive system for an uninterruptable power supply as well as optional remote monitoring and power outlets, a ready-to-fit solution for lighting, emergency lighting and power supply for wind turbine generators. All parts have been tried-and-tested and are perfectly coordinated to one another.

Components of the LED customised solution

LED lights
Feed-in box (incl. Logic Unit and UPS-system)
Power outlets
Pre-assembled harness

Power outlets

Provide power outlets at all levels and in all locations
Service staff always has perfect acces to power
Available as European, US or Australian versions
Can be customised with mounting plates, magnets and LED lights

Pre-assembled harness HDC

Different lengths and versions can be customised
Equipped with our proven plug-in HDCs
Ready to install

Power Outlets Mini

Same benefit as "Power Outlets", smaller installation space
Product cost optimised
Available as European, US or Australian versions
Can be customised with mounting plates, magnets and LED lights

Pre-assembled harness RC

Product cost optimised
Easy installation
Different lengths and versions can be customised
Equipped with our proven plug-in round connectors
Ready to install

Feed-in Box

The feed-in box is a pre-assembled cabinet which contains all requested features according to the customers' demands for wind turbine generators to power up the LED strings and power outlets.

Configuration

Power supply PROtop
Logic Unit WCU 860 for inspection and alert
UPS 48 V and batteries in case of a grid fail
230 V Schuko, 230 V CEE, 400 V CEE
Supply LED strings AC/DC
Supply outlets 230/400 V AC
Cooling fan, heating
On/off switch, status LEDs
Simulation of a grid fail

Logic Unit WCU 860

Provides status messages
Option for controlling a visual alarm system
Can easily be integrated into existing wind farm systems
Graphical programming

UPS 48 V

Backup for DC power in case of a grid fail
DC buffering systems
Easy to combine with other power supplies
Easy adaptable to battery charging technology
Flexible battery controlling acc. to customers' demands

Your advantages

Resistant to environmental conditions

Enhanced IP protection classes make the LED lights impervious to the ingress of dirt and moisture. They are temperature-insensitive and continue to work reliably even under vibrations or shocks.

Cost reduction

Due to the customer-specific design-in and development process, material and investment costs can be reduced. In addition, all components are tested before delivery, which results in a reduction of test procedures and maintenance costs.

High quality

The production, testing and outgoing goods process of all components of the lighting system is structured in such a way that a failure rate of 0% is ensured.

Easy purchase and delivery process

Each component and package are labeled acc. to the customers’ demands for easy identification. There is only one article number for a complete lighting system for one wind turbine.

Easy to assemble

Included in each package the individual color printed sheets help to identify all needed parts and mounting positions. Because of the pluggable system no electrician is required for the installation.

High operation reliability

Due to the robust and tested components a high availability during operation is ensured. The Logic Unit WCU 860 provides status messages on the condition of the lighting system. In case of a grid fail the UPS-System supplies the LED lights with power.

LED services

Gathering of project data

We will help you work out the exact requirements for your wind turbines and prepare your data for import into our simulation software.

Realistic simulation of your project

Based on your project data, our specialists will simulate the structure of your lighting and power supply system with all the additional components you have requested.

Design-in with ePlan

Following the simulation, our ePlan engineers use your project data to create current circuit diagrams and part lists of your lighting and power supply system.

Individual development

During the development our engineers make proposals e. g. regarding the design of mounting solutions and arrangement of components. It is not only the determination of all necessary components but also a matter of adapting these components to your application.

System integration and testing

The developed solution is tested by our experts within a test installation in your wind turbines. To ensure an efficient implementation our well-experienced and highly-qualified experts remain at your side during the entire implementation.